Sugar Mill Industry Automation Solutions | Case Study |

Precise Automation & Controls Pvt Ltd, Vadodara with the tagline of – Total Solution Of Industrial Automation And Electrical Under One Roof, started its journey in 1999 under the excellent caliber & highly technical expertise of Our Proprietor, Mr. Darshak Sheth.

Today, We are Gold Channel Partner of ABB , who is the world leader in the field of Industrial Automation. We are system integrator of ABB for AC/DC & Servo drives, motors, PLC and SCADA, DCS, Switchgear and instrumentation. We are Level 3 Certified Drive division channel partner for control of automation products. We are manufacturer of all types of Electrical & automation control panels like MCC, PCC, PDB, ACDB, LDB, PMCC, IMCC, APFC, Furnace Control, Chiller Control, Damper Control, Batch House, Drive Panels, PLC panel, DCS panel, Draw out type intelligent panel, Synchronizing panel etc.

 Sugar Plant Issues & Solutions :

Worldwide, sugar factories are being modernized and automated in response to the need for efficient production and be able to compete globally.

• Varying raw materials, unpredictable orders and the demand for new product varieties require flexibility in production planning.
• Rising costs of energy consumption and pollution control, complying with environmental standards call for energy and emissions monitoring and simplified reporting.
• Ever-changing food safety standards emphasize the need for better raw material traceability, laboratory sampling, and product control.
• Consistent, easy, user-friendly, logical interface improves operator intuitive actions and productivity.
• Pre-determination of the required KPIs and relative measurements improve the efficiency of the cycle.
• Loops performance and quality measurements reported to management to easily rectify faults and errors in the field or in the process, to achieve savings in loop time, fuel consumption, vapor generation, etc.
• Less time to troubleshoot problems through accurate and easy diagnosis about where, who and when problems happen.
• Consistent, easy, user-friendly, logical interface improves operator intuitive actions and productivity.
• Pre-determination of the required KPIs and relative measurements improve the efficiency of the cycle.
• Loops performance and quality measurements reported to management to easily rectify faults and errors in the field or in the process, to achieve savings in loop time, fuel consumption, vapour generation, etc.
• Less time to troubleshoot problems through accurate and easy diagnosis about where, who and when problems happen.
• Increase sugar / sweeteners production output and safety through more efficient utilization of company assets and capacities, and thus reduce the Total Cost of Ownership (TCO).
•  Introduce new sugar product varieties that are economically viable, consistent in quality, traceable and available just-in-time for the customers.
• Reduce energy costs, utilize sugar manufacturing by-products as renewable energy sources, protect water security and meet local environmental regulations.

 

Case Study : Demo Company

Brief of the Project Done :

We have configured & commissioned Batch Centrifugal Machine.

• We have studied & observed the philosophy of the Machine Operation and successfully developed and loaded required program in the PLC.
• We have developed, configured & changed the logic as per operation required.
• We have taken trial in both manual & auto mode successfully.
• We have configured & modified the HMI screens as per system & process requirements.

We are working with major sugar mills throughout India helping them fulfilling their Industrial Automation requirements.

 

We are serving the nation for last 20 long years for both Govt & Private sector units collaborating with ABB with best possible industrial quality standards. Please consult us for your Industrial requirements.

 

Our Customers